Polyiso Storage, Handling, and Application Guidelines

It is well known that moisture is detrimental to roof system performance. Wet insulation can lead to several issues including mold, reduced membrane adhesion, and ultimately roof system failure during wind events. Because wet polyiso must be removed and replaced, watertight tie-ins are essential every night. But let's take a step backwards and look at overall polyiso storage before and during installation. An appropriate understanding of storage, handling, and application will result in a properly constructed roof system.

Material delivery should be carefully coordinated with the roof installation schedule to minimize outdoor storage. However, short-term outdoor storage can be necessary at times. When storing polyiso outdoors, bundles should not be stored directly on the ground. If possible, they should be stored over a finished surface rather than dirt or grass. Bundles should be covered with a waterproof cover and secured to prevent wind displacement.

Exercise care when handling polyiso to prevent breaking or crushing the edges and surfaces. Polyiso should always be installed on dry roof decks and in dry conditions. Apply only as much polyiso as can be covered by completed roofing the same day. Roof surface protection (plywood) should be used in areas where storage and staging are planned to reduce direct, excessive traffic.

Tips:

• Place bundles on pallets or included feet over a finished surface such as gravel, pavement, or concrete.
• Remove polyiso bundles from trucks with proper equipment.
• Do not push bundles off the edge of a truck or "roll" a pallet across the roof deck.
• Follow Carlisle’s requirements regarding product application to ensure adequate performance of the roofing system.

For more information, please contact your manufacturer's representative.