Solving Unique Challenges with a Hybrid Approach to Insulation

One of the simplest ways to meet building codes requirements in construction is through the effective use of insulation. There are several types of rooftop insulations available in the marketplace, but two of the most commonly accepted in commercial roofing applications are polyisocyanurate (polyiso) and expanded polystyrene (EPS).

Polyiso is a lightweight and cost-effective, closed-cell, rigid foam board insulation that provides energy-efficient solutions for buildings in any region and climate, as well as outstanding return on investment and significant energy savings.

EPS is a closed-cell, rigid foam insulation manufactured using expandable polystyrene. It is block-molded for most construction applications and is highly customizable, enabling thicknesses up to 40 inches in a single board. EPS is versatile and durable and can provide significant cost and labor advantages.
Both polyiso and EPS provide great benefits and R-value in roof construction projects. However, projects often arise when a hybrid solution to insulation may be the most practical. A hybrid polyiso/EPS solution can help you edge out the competition in a number of scenarios.

New Construction with Concrete Decks 
A recent innovation introduced by Carlisle is ChannelDry^® EPS Insulation. ChannelDry is ideal for new construction projects with structural concrete, lightweight structural concrete, and lightweight insulating concrete roof decks. Using ChannelDry in conjunction with one-way and two-way relief vents allows the installation of the roof system to begin upon structural cure of concrete (typically around 28 days). ChannelDry is compatible with ballasted, mechanically fastened, induction welded, and adhered single-ply roofing systems. The use of ChannelDry creates a problem-solving solution for new construction involving concrete decks, enabling construction to commence immediately upon structural cure.

Standing Seam Metal Roofs 
With square-, taper-, and profile-cut flute-fill products in custom shapes and sizes, a solution is available for all metal retrofit roofs. Combining EPS to fill the metal roof flutes with a subsequent layer of insulation or coverboard can create an ideal foundation for a retrofit roof. Click here to hear a contractor describe the benefits of this system from a project in Windsor, Ontario, Canada.

Tapered Roof Design 
A tapered roof is another ideal candidate for a hybrid approach to save time and money. With thicknesses up to 40" and virtually any slope available in a single board, a base layer of tapered EPS insulation can save nearly 30% in product cost alone, with additional savings on installation time when combined with polyiso.

 

Combining polyiso and EPS in commercial roofing applications is an effective solution that can often save you money and labor on a project. Contact your local Carlisle representative to learn more.